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What is The Importance of Forklift Maintenance?

What is The Importance of Forklift Maintenance?

Forklift

Forklifts are an essential part of warehouses and various other establishments because they are used to fulfil a variety of purposes.

Factories and warehouses use forklifts to move pallets of products on a daily basis. They not only optimize the process but also improve safety for manual labour.

As forklifts are used to perform heavy duty work on a daily basis, forklift maintenance is highly important to ensure they are able to perform their functions with maximum efficiency for a long period of time.

When forklift maintenance is ignored, productivity and lifespan of the forklift can be greatly reduced.

Importance of Forklift Maintenance

To enjoy consistent efficiency in your forklift-related operations, a forklift maintenance plan should be in place to ensure its maximum output and productivity. It will reduce downtime and maintenance costs.

Following are the 5 major reasons why forklift maintenance is important:

 

1. Prevent Failures

Since forklifts perform essential work at warehouses and industrial sites, most companies cannot afford to stop the work and lose valuable time.

When forklift maintenance is ignored for a period of time, it can result in sudden failures of the equipment due to heavy wear. You can easily prevent such failures by performing regular maintenance.

 

2. Management

Once you get the services of a reliable forklift maintenance centre, you will be getting complete information about the conditions of the forklift. If some kind of serious issue is identified with the forklift, then you will be able to make an important decision about cycling out the forklift.

Maintenance typically depends on the usage, application, and the overall working condition of the forklift. Therefore, forklift maintenance strategies can greatly vary from company to company and even forklift to forklift.

Such management decisions regarding forklift maintenance are important. If you think it’s not cost-effective to buy and maintain your own forklift, consider the services of forklift rental in Malaysia.

 

3. Prevent Injuries

A well-maintained forklift is less likely to cause injuries because it will not break down unexpectedly. Regular maintenance ensures that the control systems are working properly to avoid any dangerous accidents.

Forklift failures can lead to accidents and staff injuries, which can be devastating. And that’s the reason why many companies in Malaysia prefer to go for forklift rental, a rental process that ensures complete peace of mind.

 

4. Maximum Efficiency

Forklift maintenance is important to ensure the forklifts are operating optimally, efficiently, and productively.

It is always harder to operate poorly-maintained machines, including forklifts as they will require extra effort and time to perform even the most basic tasks. Furthermore, the lack of maintenance leads to higher energy consumption and operating cost.


5. Reduce Cost

Preventative maintenance is much more cost-effective than getting a forklift repaired for a serious issue. Some companies make a mistake of not carrying out regular maintenance and spend a big sum of money for repair when their forklifts break down.

This strategy is unwise and can lead to much higher spending and loss. For example, the cost of replacing or repairing a ruptured hydraulic pump seal is extremely expensive and time-consuming.

The Bottom Line

These are some of the many reasons why you need a forklift maintenance strategy. Additionally, you need a comprehensive forklift maintenance checklist to ensure regular in-house maintenance.

Once you have a fully-documented process, you can ensure proper scheduled forklift maintenance is followed. If the aforementioned maintenance tips sound time-consuming and non-cost-effective to you, go for forklift rentals in Malaysia.

SUPERIOR Machinery (Johor) Sdn. Bhd. provides forklift rental in Johor Bahru and Malaysia to save you the hassle of forklift maintenance and offers you services that ensure total peace of mind so that you can focus on your core business.

For more information, feel free to get in touch with us.


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8 Types of Heavy Equipment Used In Construction

8 Types of Heavy Equipment Used In Construction

Excavator

Heavy equipment (also known as heavy machinery) are heavy-duty vehicles specially designed for carrying out construction tasks.

From lifting objects to drilling surfaces and making fine finishing details, these powerful tools can get the job done efficiently. Using the right equipment for your construction project helps to ensure safety, improve quality, and increase efficiency.

Some heavy equipment is used for specific tasks, while others have multiple uses. Therefore, it is important to learn about the heavy equipment and their functions.

In this blog post, we are pleased to discuss 8 different types of heavy equipment commonly used for construction purposes.

1. Hydraulic Mobile Cranes

hydraulic mobile crane is commonly used for lifting operations, particularly for general engineering projects, at locations such as ports, bridges, construction sites, mine, oilfields, etc.

Hydraulic Mobile Crane
Crawler Crane

2. Crawler Cranes

Crawler cranes perform two functions:

  • Lift and lower materials
  • Transport the materials horizontally

The mode of operation of the crawler crane is simple. It uses one or more simple machines to create a mechanical advantage, which in turn enables it to move heavier loads beyond human capability.

Crawler cranes are equipped with a hoist rope, chains or wire ropes, and sheaves.

Since it is mainly used for lifting and moving heavy objects to other places, it is usually used in the engineering and construction sectors:
• the manufacturing industry for the assembly of heavy equipment
• the transport industry for freight loading and unloading
• the construction industry to move the materials

3. Lorry Cranes

If you are looking for equipment that can load and unload vehicles and trucks, then a lorry crane is your best choice.

It comprises rope winch, crane fork, rotator, and gripper, all of which contribute support in expanding the loading crane’s field of application giving it a mechanical advantage to carry out its task.

Also known as truck cranes, lorry cranes are operator-friendly and cost-efficient.

Lorry Crane
a group of Generator Set stacking each other

This equipment is responsible for converting existing mechanical energy into electrical energy needed for the rotation of the shaft.

Its mode of operation is simple. As the magnetic field strength oscillates due to the transformation and conversion of electromagnetic induction, voltage induction at the terminals is generated.

5. Forklifts

The forklift equipment is used to transport (loading and unloading) heavy materials or packages within a short distance. It is capable of moving objects and materials both horizontally and vertically.

Like most vehicles, forklifts have a steering wheel and dashboard controls. They are commonly used in warehouses. There are 10 main forklift types, each performing different tasks.

Forklift
Excavator

6. Excavators

Excavators are often seen at construction sites. Excavators serve general purposes such as demolition, heavy lifting, digging and crushing of materials, river dredging, etc.

It consists of a long metal shovel and a cabinet for digging and performing machine operation. The driver’s cabin arrangement is set on a rotating platform up to 360 degree which eases the operation and makes the machine more manoeuvrable.

Excavators are available in both tracked and wheeled forms of vehicles but they should not be confused with power shovels as both are quite different.

7. Boomlifts

Boomlifts are used for aerial work platforms such as carrying frames for window glass installation.

Moreover, boomlifts can be used as compressed air connectors for power tools.

Underbridge units are also available to lift operators to a work area.

Boomlift
Skylift

8. Skylifts

This heavy equipment is equipped with all the essential features required for a perfect aerial work platform.

Its compact design makes the aerial work easier and more efficient while the addition of the telescopic cage boom increases the working load. 

The Bottom Line

Heavy construction equipment are used for various purposes. It is commonly used in large projects to make the construction process faster, easier, and efficient. Choosing the right heavy construction equipment is vital to achieving success in your projects.

For heavy equipment rental or construction machinery rental in Malaysia, including mobile crane and crawler crane rental, please feel free to get in touch with our helpful consultants.

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What is The Difference Between a Genset and an Engine?

What is the Difference Between a Genset and an Engine?

generator-07

The purpose of both gensets and engines is to convert energy from one form to another. 

However, the working of this two important equipment is rather different. If you plan to rent an engine or a genet from a heavy equipment rental service provider in Malaysia, it’s a good idea to be familiar with the differences between the two so that you can make the right decision.

The primary difference is that engines produce mechanical energy while generators convert mechanical energy into electrical energy. Generators are often called gensets or engine-generators. 

Let’s discuss these two very important machines, one by one.

What is an Engine?

The term ‘engine’ is a general term. It is typically used to denote a machine that gives out mechanical energy. The initial energy is typically provided in the form of chemical energy through fuel. However, specific engines also exist. For instance, a heat engine that is capable of turning thermal energy into mechanical energy.

Every engine has a different working principle depending on its size and type. Heat engines, for example, use a working fluid that provides thermal energy to the engine and finally turn it into mechanical energy. 

Similarly, an internal combustion engine uses petrol or diesel.
There are construction machines and heavy equipment rental services in Malaysia that allow customers to rent the engines instead of buying.

 

 

What is a Genset?

Unlike the engines that convert energy in different forms into mechanical energy, the purpose of a genset is to convert heat capacity into mechanical energy, and then finally into electrical energy. A motor and an alternator are two of the essential components of a genset.

Gensets are typically used in developing areas where an uninterrupted line of power is not available. Similarly, in places where power outages are common, a genset is much needed. Moreover, businesses that cannot afford to lose power (for instance, a data centre) also have gensets on standby. 

In fact, gensets are highly versatile because they can be used as the main source of energy or as an additional power source during peak hours.

 

The Working of a Genset

The working of a genset is quite easy to understand. It comes into action when the engine is combusted with the help of an alternator. Moreover, it allows users to use fuel for their choices like diesel, gasoline, gas, and others. 

However, such specifications can vary greatly in different models of the gensets. Therefore, for businesses that operate locally, it is always a good idea to get complete information from the genset rental service provider in Malaysia before renting a generator.

The manufacturing and production industry often consider gensets to be an essential part of a project because gensets are much needed at places where power outages are common. 

Construction machinery rental service providers in Malaysia, such as Superior Machinery Sdn Bhd provides a wide range of gensets models and different heavy equipment for various purposes.

 

Parts of a Genset

The following are the essential parts of a genset that allow it to convert energy from mechanical into electrical:

  • Alternator: A suitable alternator can only be selected after you are completely aware of your goals and objectives. Generally, an alternator must be of high-quality and capable of handling load.

  • An engine is also a part of the gensets. It enhances the overall performance and productivity of the gensets. Furthermore, along with optimum performance, such equipment must be safe and secure for they have to meet certain regulations and requirements set by the authorities concerned.

  • A soundproof cabin is included in a genset. It is typically made from aluminium or steel to enhance the efficiency of the airflow and keep the engine cool when needed.

  • The automatic transfer switch acts as a link between the main source and secondary source. It gets on if the main source is unable to provide a continuous supply of energy.

  • The control panel is the primary part of the gensets that monitors and protects its functions.

The Bottom Line

Both gensets and engines are important because they serve two different purposes. An engine is used to convert energy in different forms into mechanical energy. On the other hand, generators are used to convert mechanical energy into electrical energy. 

When renting this equipment it’s important to thoroughly check on the specifications to ensure they meet your requirements. For more information, feel free to get in touch with us.

 

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8 Advantages of Using Crawler Crane

8 Advantages of Using Crawler Crane

WhatsApp Image 2020-11-11 at 2.55.30 PM

Cranes are essential equipment in construction, transportation, manufacturing and many other industries. There are various types of cranes to fulfil different functions in various industries. Crawler cranes, however, are a very versatile type of crane that are used in many industries, including construction.

A crawler crane may be defined as a vehicle that has an attached crane system. Telescopic booms are used to design the crawlers, which can conduct different kinds of tasks with all types of soil and can easily be operated on rough and uneven surfaces in harsh weather conditions.

 

Following are the top eight advantages of using a crawler crane:

1. Difficult Terrains

If you are working on a site that has challenging terrain, you should consider crawler crane rental services. 

Such types of cranes move using treads – not wheels; hence, they are well-equipped to perform their work in challenging surfaces, unpaved areas and difficult landscapes.

2. Manage Heavy Loads

A significant advantage of using a crawler crane is that it can easily handle up to 3,500 tons of weight.

That is the reason why most constructors prefer mobile cranes to move heavy material from one location to another. It is important to note a crawler crane must be dismantled to be transported to the worksite through a truck or rail.

3. Safety

Operating heavy machinery can be a very challenging task. There are a lot of risks associated with such machines. In terms of safety, the crawler crane is very safe and secure because it consists of safety operations for the proper functioning of the equipment.

It includes many other types of turnover protections, safety alarms and safety measures installed with the help of complex technology that reduces the risk of crane tipping.

4. Eco-friendly

Crawler cranes are eco-friendly because they have a smooth and clean working procedure and do not make any unnecessary noise. Moreover, they have a very controlled functionality that facilitates the entire process.

Other features of the crawler crane include the capability of moving 360 degrees, making it suitable for various applications.

5. Renting is Cost-Effective

A crawler crane is a heavy equipment that costs a lot of money if you choose to buy this machine. However, you should contact a crawler crane rental service provider to save money as well as maintenance charges.

When you rent a crawler crane, it is the rental service provider’s responsibility to provide the best available services and ensure the crane is working properly.

As a result, it will save you a lot of time and money, as you will not have to bear the expenses of buying an entire crane, training its operator and insuring it.

Instead, an efficient crawler crane rental service will take care of these things and safely deliver the crane to your work site.

6. Limited Spaces

If you want to lift objects in a very restricted space, you should consider getting a mobile crawler crane.

It can perform complex work and lift objects in confined spaces where other cranes are not usually beneficial. 

You can also use a crawler crane for lifting purposes in the most difficult circumstances.

The spider leg design of the crane makes it suitable for lifting – regardless of the amount of space available.

7. Stability

Stability is one of the most crucial aspects of any type of crane. 

Crawler cranes are very stable because they need a minimum set-up that allows them to be used on even the most challenging terrains and achieve the desired results with optimum performance.

8. Versatility

Mobile cranes’ applications are not only limited to the construction industry; instead, they are used by many industries, including manufacturing and production. 

Therefore, a crawler crane is highly beneficial because it can fulfil many different purposes.

The Bottom Line

The eight advantages discussed above are some of the many benefits provided by crawler cranes. There is no doubt about the fact crawler cranes are one of the most reliable and efficient options when it comes to choosing a suitable crane that can serve multiple purposes on a construction site – even those that have rough and difficult terrain.

Furthermore, the stability and eco-friendly design of crawler cranes have played a huge role in popularizing them as effective equipment for moving heavy objects in manufacturing and processing factories.

For those who live locally, if you want to enjoy the maximum benefits of a crawler crane, go for mobile crane rental service in Johor and avoid huge costs involved in buying the entire crane.